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Spirit 200a

Kaliburn Spirit200a Plasma Cutting System
  • Overview
  • Specifications

The Spirit200a by KALIBURN is a full function 200 amp high current density plasma cutting and marking system incorporating fully automated process control, cutting of most metals up to 1 ¼’’ (32.0mm) thick, and has a maximum capacity of 2’’ (50.0mm). It is designed to be the ultimate process tool when precise, square, and virtually dross-free cuts and ease of operation are important. Unparalleled consumable life is a benefit of all KALIBURN Spirit systems. 

The “a” is for automatic…

Automatic setting of process parameters equates to exceptional ease of operation. The KALIBURN Spirit200a combines convenience with the ultimate in cut quality. The KALIBURN Spirit200a truly sets the standard in precision plasma cutting within its thickness range. 

With the KALIBURN Spirit200a automatic gas console (AGC) you simply select the materal type and thickness or let your computer's serial port transmit the cutting parameters. The rest is automatic, and especially easy when interfaced to a Burny 10LCD+ or Burny Phantom Control. 

Mild Steel
Production Capacity
Maximum Thickness
(Edge Start, with dross)
1-¼’’ (32.0mm) 2’’ (50.0mm)

The KALIBURN Spirit200a provides precision high current density plasma cut edge quality. It delivers virtually dross-free cuts with 2° or less cut edge bevel. The Spirit200a system is one of the four fully automated systems in the KALIBURN Spirit family. Other Spirit systems offer identical cut quality but each has a unique amperage range and corresponding thickness capacity. 

The KALIBURN Spirit200a is available with the optional INOVA Torch Height Control System. Also, a pneumatic safety switch can be added to protect the torch from collision damage. 

The KALIBURN HfOT™ (Hafnium Optimizing Technology) is proprietary technology that maximizes consumable life while ensuring superior cut quality. HfOT™ begins with the design of the torch and consumables. The components are designed to provide proper arc formation, constriction, and centering. HfOT™ includes a breakthrough method for starting and stopping the plasma arc, which is where the majority of the consumable wear occurs. HfOT™ minimizes consumable wear during the start up and shut down by uniquely and precisely controlling the relationship between the arc current and plasma gas. HfOT™ results in superior cut quality, extraordinary consumable life, and low operating cost.

Spirit 200a Torch
  • 200 amps @ 100% duty cycle
  • Dual gass
  • Liquid cooled
  • Built in initial height sensing capability
  • Extended life, low cost consumables
  • Cutting and marking with the same consumables
Spirit 200a Power Supply
  • Rated 200 amperes DC @ 100% duty cycle
  • Advanced techology, high efficiency chopper-stabilized current output
  • 400-ampere IGBT chopper transistors for high reliability
  • Current overshoot reduction circuitry for longer electrode and nozzle life
  • Very low transferred arc current sensing for higher starting height and longer nozzle shield life
  • Fast switch transferred arc for extended nozzle life
  • 70 GPH recirculating torch coolant system
  • 0.4 amps pk - pk output current ripple at 200 amps
  • 3-phase input, 41.4 KVA, 208v (174a), 230v (133a), 380v (81a), 415v (74a), 460v (67a), 575v (53a)
  • 3 Year Warrenty
Spirit 200a Automatic Gas Console
  • Sets all plasma torch paramaters by material type and thickness.
  • Displays torch parts for selected material and thickness
  • Communicates with optiona INOVA Torch Height Control and the x-v cutting Table control via RS-422
  • Performs self diagnostics
  • Sets optional INOVA Torch Height Control automatically to proper pierce height, cutting height and arc voltage
  • Tracks pierces, pierce errors and type of errors for the last six electrodes
  • Extends electrode life through a patented process

 Spirit 200a Specifications:
Material
Thickness
(in.)         (mm)
Current
(Amps)
Speed
(IPM)    (m/min)**
Mild Steel










O2 Plasma
Shield
0.36
1.0
30
105
2.616
.060
1.5
30
78
2.021
.105
2.5
30
55
1.456
.125
3.0
50
180
4.660
.188
5.0
70
130
3.265
.250
6.0
70
120
3.105
.375
10.0
100
100
2.404
.500
12.0
150
90
2.485
.625
16.0
200
100
2.514
.750
20.0
200
75
1.811
1.00
25.0
200
50
1.310
1.25
32.0
200
25
0.626
1.50*
38.0
200
17
0.435
1.75*
45.0*
200
12
0.293
2.00*
50.0*
200
7
0.193
Material
Thickness
(in.)         (mm)
Current
(Amps)
Speed
(IPM)    (m/min)**
Stainless Steel

Air Plasma
/ N2 Shield 
.036
1.0
30
200
4.857
.060
1.5
30
125
3.259
.105
2.5
50
75
2.082
.120
3.0
50
65
1.684
Material
Thickness
(in.)         (mm)
Current
(Amps)
Speed
(IPM)    (m/min)**
Stainless Steel





H17 Plasma
/ N2 Shield 
.188
5.0
70
80
2.032
.250
6.0
100
100
2.626
.375
10.0
150
75
1.874
.500
12.0
150
60
1.609
.625
16.0
200
60
1.513
.750
20.0
200
50
1.213
1.00
25.0
200
35
0.913
Material
Thickness
(in.)         (mm)
Current
(Amps)
Speed
(IPM)    (m/min)**
Aluminum









Air plasma/N2 Shield
.040
1.0
30
150
3.886
.050
1.5
30
120
2.520
.063
1.5
50
140
3.868
.080
1.5
50
90
3.868
.125
3.0
70
160
4.419
.188
5.0
70
80
1.921
.250
6.0
70
50
1.442
.375
10.0
100
90
2.208
.500
12.0
150
90
2.428
.625
16.0
200
95
2.382
.750
20.0
200
65
1.538
1.00
25.0
200
35
0.937
*Requires edge start or moving pierce
**Approximate Speed